1. Amateur (Ham) Radio

Go-Kit Build

Building a VHF/UHF Go-Kit in a Ridgid Three-Tier wheeled tool box set.
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  • Three-tier wheeled tool box from Home Depot.  The bottom will contain the power source, the center section the radios and the top section storage for cables, etc.

    Three-tier wheeled tool box from Home Depot. The bottom will contain the power source, the center section the radios and the top section storage for cables, etc.

  • Side view of the three tier rolling too box.  The handles on each section lock lock the boxes together and the main handle retracts.

    Side view of the three tier rolling too box. The handles on each section lock lock the boxes together and the main handle retracts.

  • A board was fitted to the bottom of the case to provide a mounting surface for the battery and charger.

    A board was fitted to the bottom of the case to provide a mounting surface for the battery and charger.

  • The battery box and the charger were mounted to the board

    The battery box and the charger were mounted to the board

  • And then were installed in the tool box bottom case

    And then were installed in the tool box bottom case

  • NOCO Genius GG3500 charger/maintainer

    NOCO Genius GG3500 charger/maintainer

  • Charger with access hole cut for the cord

    Charger with access hole cut for the cord

  • Switch and voltmeter holes cut in front of case.

    Switch and voltmeter holes cut in front of case.

  • Switch and voltmeter installed on the front of the case. The switch is designed for shop power tools, such as a table saw, and will lock in the off position when the yellow piece is removed.  The voltmeter will monitor battery voltage.

    Switch and voltmeter installed on the front of the case. The switch is designed for shop power tools, such as a table saw, and will lock in the off position when the yellow piece is removed. The voltmeter will monitor battery voltage.

  • Charger in operation

    Charger in operation

  • Wiring for switch and voltmeter.  The top wires come from the battery and bottom wires go to the power outlet and the voltmeter next to the switch.

    Wiring for switch and voltmeter. The top wires come from the battery and bottom wires go to the power outlet and the voltmeter next to the switch.

  • Top view of wiring.  Switch at bottom, outlet on the top

    Top view of wiring. Switch at bottom, outlet on the top

  • Closeup of Powerpole outlet on the back of the case.  this will connect to a similar outlet on the radio case to provide power for the radio (s).

    Closeup of Powerpole outlet on the back of the case. this will connect to a similar outlet on the radio case to provide power for the radio (s).

  • Dual Powerpole outlet mounted on the back of the box.

    Dual Powerpole outlet mounted on the back of the box.

  • Dual Powerpole outlet mounted on the back of the box.

    Dual Powerpole outlet mounted on the back of the box.

  • Top view of the battery showing the charger plug (right) and the fused battery lead (bottom.)  The battery is a 92 Ah flooded Lead Acid deep cycle and weighs 45 lbs.

    Top view of the battery showing the charger plug (right) and the fused battery lead (bottom.) The battery is a 92 Ah flooded Lead Acid deep cycle and weighs 45 lbs.

  • Battery connection cable that came with charger.  the holes in the terminal lugs had to be enlarged slightly to fit the battery.

    Battery connection cable that came with charger. the holes in the terminal lugs had to be enlarged slightly to fit the battery.

  • Fused lead connecting the battery to the switch.

    Fused lead connecting the battery to the switch.

  • Brackets for white board in the box lid

    Brackets for white board in the box lid

  • Closeup of the white board mounting brackets

    Closeup of the white board mounting brackets

  • Velcro tabs on white board mounting bracket

    Velcro tabs on white board mounting bracket

  • Whiteboard in position.  Holes are for mounting speaker and radio faceplate.

    Whiteboard in position. Holes are for mounting speaker and radio faceplate.

  • Speaker and radio faceplate mounted on the whiteboard.

    Speaker and radio faceplate mounted on the whiteboard.

  • USB ports, volt/amp meter and lighter socket mounted on box face

    USB ports, volt/amp meter and lighter socket mounted on box face

  • Double Powerpole socket mounted on back of box.

    Double Powerpole socket mounted on back of box.

  • Radio mounting board fitted to bottom of box

    Radio mounting board fitted to bottom of box

  • Finished mounting board

    Finished mounting board

  • Two meter amp and FT-7900R radio in position on board.

    Two meter amp and FT-7900R radio in position on board.

  • Power test.  Meters work.

    Power test. Meters work.

  • Original plan fuse block

    Original plan fuse block

  • Original plan negative buss.

    Original plan negative buss.

  • SO-239 connecters mounted on the rear of the case.

    SO-239 connecters mounted on the rear of the case.

  • RigRunner 4005 mounted

    RigRunner 4005 mounted

  • Mounting board with 2 Meter amp, RigRunner 4005 and FT-7900R mounted.

    Mounting board with 2 Meter amp, RigRunner 4005 and FT-7900R mounted.

  • Lower portion of the radio box with everything wired up.  Power comes in at upper left, runs to the volt/amp meter, then to the RigRunner and out to the radio, 2 meter amplifier, USB charging ports and lighter socket.

    Lower portion of the radio box with everything wired up. Power comes in at upper left, runs to the volt/amp meter, then to the RigRunner and out to the radio, 2 meter amplifier, USB charging ports and lighter socket.

  • Radio box powered up

    Radio box powered up

  • Top of radio box powered up and showing whiteboard.

    Top of radio box powered up and showing whiteboard.

  • Tray in the top of the radio box containing whiteboard pens, eraser, clip-on light and power switch lock.

    Tray in the top of the radio box containing whiteboard pens, eraser, clip-on light and power switch lock.

  • Upper supplies box containing first aid kit, clipboard, various adapter harnesses. fuses and other accessories. (Pardon the empty cat food bowl in the background.)

    Upper supplies box containing first aid kit, clipboard, various adapter harnesses. fuses and other accessories. (Pardon the empty cat food bowl in the background.)

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    Top view of the battery showing the charger plug (right) and the fused battery lead (bottom.)  The battery is a 92 Ah flooded Lead Acid deep cycle and weighs 45 lbs.
    Battery connection cable that came with charger.  the holes in the terminal lugs had to be enlarged slightly to fit the battery.
    Fused lead connecting the battery to the switch.